Ulter-Sport

[Virtual Presenter] Ulter Sport cooperation Possibilities.

[Virtual Presenter] Agenda Our Company Who we are and what we do Processes And Services Presentation of our production capabilities Investments Plan Development plan for coming period Contact.

[Audio] About Company Ulter Sport is a Polish company that produces sports’ mufflers and tailpipes. The beginning of the Ulter company dates back to 1986 – along with the growing demand of the car market for sports exhaust systems, the company launched the production of mufflers and sports tailpipes. Over the years, new technologies and high performance materials have been introduced into the production process. In addition to its long term activity in the parts and accessories of aftermarket and the tuning market, Ulter Sport is also dynamically developing production in O-E-M segment. Ulter produces exhaust system components for T-I-E-R's cars’ suppliers. Production is carried out for renowned car manufacturers both in Poland abroad..

[Audio] Our production capabilities The list of process and services that we can perform as part of cooperation: welding finising (Grinding / Polishing / Brushing) SHAPING (Rolling / Callibration / Cutting / Bending, etc) S-P-O-T welding laser ENGRAVING parts washing in basket with dimension 440x250x730 millimeters – surface tension > 32 mN/m design AND PRODUCTION OF PROTOTYPES design AND PRODUCTION OF tooling A-N-D machines coating laboratory OF QUALITY CONTROL 3D PRINTING OF part with dimensions 265x265x300 meters ASSEMBLY Check of dimentional conformity of part with its 3D model (measuring arm) Testing the geometrical of the weld joint Evaluation of the adhesion of the electroplated coating by the cross cut method according to ISO 2409.

[Audio] Welding Automatic 5-axis Company own Design Manual with the use of positioning devices (which we can design and manufacture ourselves) Longitudinal Company own Design.

[Audio] Robotic Welding ABB Welding station with Fronius Trans Puls Synergic 500i C-M-T source with a turnable positioner Working area: 2000xø1300 millimeters; load capacity 500 kilograms kuka Welding station with Fronius Trans Puls Synergic 3200 C-M-T source and rotary positioner Working area: 1200x700 millimeters; load capacity 150 kilograms.

[Audio] Finishing Grinding / Polishing / Brushing Robotic Cell for robotic grinding and polishing on a kuka robot with a load capacity of 200 KG Manual Planetary Semi automatic For automotive projects we work with the cooperation partner  applying a galvanic coating, preparation of the surface for the coating (plain, 3 plus , dark chrome).

[Audio] Shaping Folding of sheet metals/blanks designed for a specific part Delarging / expanding/ embossing and shaping tubes Stamping of metal sheets and tubes Calibrating the dimension of tubes for diameters from 35 millimeters do 75 millimeters with length max 70 millimeters Wrapping and rolling up the ends of rounded and shaped tubes with radius from r 3 to r 5 Trimming tubes after bending Cutting tubes and profiles with band saws /up to 120 millimeters – round/ and circular up to 145 millimeters – also under angle Deburring of pipes and profiles for diameters from 10 millimeters to 120 millimeters Punching the shape of the sheet and notches with the use of presses Tube bending: hydraulic and electric bending machines: Sheet with thickness up to 2 millimeters – minimal bending radius r40, max width of part 550 millimeters, max diameter d300 millimeters Sheets and tubes with thickness up to 2 millimeters; diameter max d180 and length 300 millimeters – in the field of small and medium sized details Ercolina BLM Hydraulic Blm Elect 80 Diameter Bending Radius Diameter Bending Radius Diameter Bending Radius 54 90 25 51 50 65 50 90 50 90 53 75 57 90 57 90 55 75 63,5 90 Zdolność gięcia 63,5 90 761115 57x1,5 65 90 Zdolność gięcia 70120 76,1x1,5 75120 Zdolność gięcia D80x2.

[Audio] Bending Of Tubes And Profiles. BENDING OF TUBES AND PROFILES.

[Audio] Shaping. SHAPING. I.RreR.

[Audio] Spot Welding. SPOT WELDING. Asua.

[Audio] Laser Engraving Company Owned Project. LASER ENGRAVING.

[Audio] Washing Parts From Our Own Production Castor washer, equipped with asket with dimensions: 440x250x730 millimeters – surface tension > 36 mN/m.

[Audio] Design And Prototype Production. DESIGN AND PROTOTYPE PRODUCTION.

[Audio] 3d Printing: Possibility to print from materials: Single extrusion: Double extrusion: Working area:.

[Audio] Laser Cutting With: Flashcut Lf1530 3kw Cutting of tubes and profiles Range of tubes’ diameter: 20-150 millimeters Rectangular profiles from 20x20 to 100x100 Length of the cut segment 3000 millimeters Thickness of tubes and profiles for cutting: * Black steel 4 millimeters * Stainless steel 8 millimeters Metal sheet with max dimension 1500x3000 millimeters The laser can move in 3 axes for the cutting head 10 Y (flat cut) Z (cutting height plus cooperation with a pipe and closed profile feeder) The feeder can move in 2 axes B (rotation) T (front back)..

[Audio] Own Warehouses: Raw And Finish Goods. OWN WAREHOUSES: RAW and FINISH GOODS.

[Audio] Design And Manufacture Of Tooling And Devices For Your Own Needs Previous projects: Rolling machine for metal sheet blanks Welder for longitudinal T-I-G welding Laser engraving machine Automatic feeders A tool for sheet metal punching and stamping Possibility of making non standard machines.

[Audio] Paint Shop Optional Access To A Powder Coat.

[Audio] Laboratory Station For Visual Control Of Parts Device For Weld Control Measuring Arm Romer Absolute Arm.

[Audio] Assembly. ASSEMBLY.

[Audio] Production Line: Warehouse Trolley Our line of warehouse trolleys combines aesthetics and robustness, designed with the most demanding customers in mind. We offer customisable trolley sizes to optimise the specifics of any warehouse. We use the highest quality materials to ensure the durability and reliability of the products, while ensuring a modern look..

[Audio] Realisations made for our clients We showcase the components we have made for our customers from steering wheels to specialised vehicle equipment to components of exceptional strength and precision. Our realisations also include laser personalised components made from different types and thicknesses of steel and aluminium. Each detail is tailored to the specific requirements of our customers and sets the highest quality standards..

[Audio] Nearest Investments Automatic Planetary Polishing Machine SCANER 3D – reverse engineering Press Break Welding Robot Robotic welding station with a Fronius C-M-T source with a turntable working area: 2000x1300 millimeters; load capacity: 500 kilograms.

[Audio] Technical data of the press brake: Safandarley Servo electric Press Brake model E-BRAKE STANDARD 100-3100 Pressure: 1000 kN (100 tons) Stroke of the slider 300 millimeters Clearance Q = 590 millimeters Top beam downhill speed 75 millimeters / s Top beam return speed 75 millimeters / s Accuracy of the upper beam plus / 0.005 millimeters Maximum speed of the buffer fingers 350 millimeters / s Range of the stop along the R axis 150 millimeters Range of the stop over the full bending length 1000 millimeters.

[Audio] Location Contact: Damian Harężlak Head of Aftermarket Dept. Tel. plus 48 /33/ 860 49 57 Mobil. plus 48508 157103 E-mail: dharezlak@ulter.com.pl Ulter Sport Sp. z o.o., ul. Wyzwolenia 24, 34-350 Węgierska Górka.

[Audio] Our Team. OUR TEAM.