CONTROL AND INSTRUMENTATION LAB

[Audio] CONTROL AND INSTRUMENTATION LAB MISSION STATEMENT: The development of Control & Instrumentation ( C&I) Products for BHEL. To facilitate automation of BHEL products and to provide support / enabling sister departments in Corporate R&D / Sister Units..

[Audio] Our Core Strengths are: In Depth Working knowledge of: maxDNA DCS ValmetDNA DCS Programmable Logic Controllers that is both Generic & Safety PLCs..

[Audio] Working knowledge of: In Depth knowledge of process Modelling using MATLAB. In Depth knowledge and capability of Loop Tuning of Plant Controls. In Depth Knowledge of Programming Languages like C, JAVA, Python, Julia, SQL, MATLAB, Octave, Scilab, etc..

[Audio] Ability to do Data Analysis, Visualization & Image Processing of process parameters. Machine Learning and Deep Learning and application of the same for Control. Knowledge of Control based Communication protocols like Modbus, OPC etc. In Depth knowledge of IIOT protocols such as MQTT etc..

[Audio] In depth Design knowledge and capability of Designing of Model Predictive Controller for various process loops. Design and sizing of C&I systems including Signal Conditioning and Interfaces to Sensors & PLCs. Design and Development of C&I systems for protection and emergency shutdown systems, Data Acquisition and Control systems. Design and Development of Control strategies, algorithms for various process control. We also possess the capability for Complete Product Integration. Complete Product Automation including Auto Start-Up and Auto Shut-Down. Complete System Sizing and Integration for PEMFCs. We have Man-Power consisting of Post-Graduates and Pursuing PhD in the area of Control Automation. Average Domain Experience Ranges from 15 Years to 25 Years..

[Audio] Areas of Research : Pursuing Adaptive Controls like Model Predictive Controller for Power Plants and Industrial Systems. Design and Development of C&I for Fuel Cell based Energy Systems Design and Development of C&I for Compressor Controls & Integrated Turbine Compressor Control ( ITCC). Design and Development of Energy Management systems for SPV plants Pursuing research in Advanced process control using AI techniques. Pursuing research in Industry 4.0 Pursuing research in Hardware-in-loop Simulators..

[Audio] Pursuing Research in the following areas C&I systems for Coal to Chemicals plants Research in C&I system/ strategies for super critical CO2 systems Application deployment in Dockers and Kubernetes.

[Audio] Facilities in Control and Instrumentation Lab include maxDNA DCS system , Valmet DNA DCS system , Hardware in Loop Simulator..

[Audio] Further the Facilities in also include 500MW thermal power plant simulator, Linux Application Server and Kubernetes Cluster Deployment Setup..

[Audio] Achievements: Capability to Design and Deploy C&I for various types of fuel cell applications ranging from 1 kW to 50kW. Setting up of 250 kW SPV Power Plant at Corp R&D & development of SCADA in ValmetDNA.

[Audio] Development of Tandem Operating System Controller for Rampur Hydro power plant Development of Model Predictive Controller for Super Heater steam temperature control of TPPs.

[Audio] Development of Energy Management System for SPV Operated Plants including micro grids Development of Auto Loop Tuner for PID controllers.

[Audio] The following are the products designed and developed at Control and instrumentation lab. INTEGRATED TURBINE AND COMPRESSOR CONTROLS for INDUSTRY SEGMENT 25 kW C&I SUB-SYSTEM FOR PEMFC for COAL TO CHEMICAL/ HYDROGEN SEGMENT.

[Audio] AUTO LOOP TUNER for HYDRO,THERMAL INDUSTRY SEGMENTS GENERIC MODEL PREDICTIVE CONTROLLER for HYDRO, THERMAL INDUSTRY SEGMENTS GAS TURBINE CONTROL CONSTANTS PREDICTOR for INDUSTRY SEGMENT.

[Audio] TANDEM OPERATING SYSTEM( TOS) CONTROLLER FOR HYDRO POWER PLANTS C&I SUB-SYSTEM FOR VIBRATING BELT FEEDER OF GYPSUM DEWATERING SYSTEM for THERMAL SEGMENT. THANK YOU