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5/21/2022. 1. Kaizen presentation - Packaging Cost Savings Kaizen By GILBARCO VEEDOR-ROOT INDIA PRIVATE LTD Coimbatore plant GVR Team -2.
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5/21/2022. 2. Our Company overview. 13.5 acre ( 600K Sq.ft ) site, built up area of 75K sq .ft. 850+ employees ISO 9001:2015, ISO 14001 and 45001 certified Zero Discharge Facility with ETP,STP and 30% of Green cover..
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5/21/2022. 3. Products of GVR - Coimbatore plant.
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Voice of Management.. As there is huge commodity price inflation for the last two years, our Management has raised the voice to look into cost reduction so that we can sustain the profit margin without compromising quality..
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Kaizen Area. Factory Layout.. 5/21/2022. 5. PUMP FG 2427Sq.ft EOU DTA A LAB DTA LINE 5389Sq.Ft Kisok OFFICE.
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Packing Spent Analysis - INR - In Crores Export Domestic 1.4 0.6.
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. Machining. 5/21/2022. . 7. Assembly. AS IS PROCESS MAPPING.
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Why – Why Analysis. 5/21/2022. 8. Root cause and Idea generation.
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Brain Storming:. 5/21/2022. Packing materials to be re-used..
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Over- Processing Sign-offs. Over processing.. 5/21/2022.
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Before. 5/21/2022. 11. After. Visual representation.
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Series 1 2020 2021 2022 After Kaizen - 2022 25.5 47.5 61.8 5.
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Tangible Benefits. Packing cost savings about 56.8 lakhs per year..
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5/21/2022. Standardization for sustenance. 14. Scope of horizontal deployment Who When Status Vane and Gear GPU Madesh 30-Jun-22 On-track.
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5/21/2022. 15. Kaizen Form. GILBARCO VEEDER-ROOT Plant : EOU 1 .Kaizen theme : KAIZEN FORM s Cat<ory Cell / Machine : Meter S. Idea Oogical correlation with root cause) : Impkmentation Of Reusabk plastic crate Meter movement EOU Reusable packir% method for ulternal transfer which Date : 02.02-2022 p Kaizen No :2022 / 01 Team lea&r : K.Ma&sh. Team Members Thu•rathan.Antonv and Product.on to OTA - Caton Packev 2.probkm/present status : ( in Words / Graphs ) 1. Currently we are using carton for Meter transfer from ZOU to OTA which cost comes Rs. 90/ Meters. 2.Carton box panet are for the plat 4.ROOt cause. Alternate/re-usable packing not availaNe prepared by : 6. Countermeasures : for plastic crate whkh "Wre feeÖ.ck after Kaizen : 1. Easy to ha compare to Carton 2.Cost savirvs 57 lakhs to man crate 7. Resuks : Approved by representation Diagram) 8. : LOdated are Standard work to 3. Scope dephyment if any by ( tf Cost savings ).
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5/21/2022. 16. an.