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Improvements at Utkal autocoach pvt ltd.

Major process & facility improvements at Utkal autocoach pvt. Ltd..

Major process & facility improvements at Utkal autocoach pvt. Ltd..

Major process & facility improvements at Utkal autocoach pvt. Ltd..

Major process & facility improvements at Utkal autocoach pvt. Ltd..

Major process & facility improvements at Utkal autocoach pvt. Ltd..

Major process & facility improvements at Utkal autocoach pvt. Ltd..

Major process & facility improvements at Utkal autocoach pvt. Ltd..

Major process & facility improvements at Utkal autocoach pvt. Ltd..

Major process & facility improvements at Utkal autocoach pvt. Ltd..

Major process & facility improvements at Utkal autocoach pvt. Ltd..

Major process & facility improvements at Utkal autocoach pvt. Ltd..

Major process & facility improvements at Utkal autocoach pvt. Ltd..

Major process & facility improvements at Utkal autocoach pvt. Ltd..

Major process & facility improvements at Utkal autocoach pvt. Ltd..

Major process & facility improvements at Utkal autocoach pvt. Ltd..

Thanks…..

Improvement at Utkal Autocoah pvt. Ltd..

BEFORE AFTER Side board fixture with manual clamping, Due to this more operators fatigue , imbalanced/non uniform clamping force on part to be welded, hence higher welding distortion. Pneumatic clamps have been introduced for uniform clamping force to minimize welding distortion. Pneumatic clamps will reduce the operators/welder fatigue.

BEFORE AFTER Tail door chain mounting fork and locking hook center is not in same line (center lines are not matching) . Locking hook assembly fitment was manual. Template has been used for fitment of tai door locking hook mounting bracket..

BEFORE AFTER Measuring tape was used for notching of front axle mudguard( no template available) Template has been used for notching of front axle mudguard which gives proper mudguard dimension, result found no fouling with chassis parts..

BEFORE AFTER Cross tube fitted on floor with the help of measuring tape ,result found in some cases cross tube taper fitted Cross tube fitted on floor with the help of new template. No taper fitment of cross tube.

BEFORE AFTER Ladder pipe fitment with the help of measuring tape, result in some cases ladder pipe fitted taper. New template has been made for fitment of ladder pipe..

BEFORE AFTER Rib fitment of attachment plate done with measuring tape, result found taper fitment of rib on attachment plate New template has been made for fitment of rib on attachment plate..

BEFORE AFTER Middle mudguard bracket fitted at the distance of 1305 mm with reference from rear mudguard bracket result found there is fouling of rain flap with tyre. Middle mudguard bracket position shifted 1305 to 1340 mm with reference from rear mudguard bracket and 6 mm L- type bracket welded near hinge area of mudguard to avoid fouling with tyre..

Major process & facility improvements at body builders (RCN).

BEFORE AFTER No work instructions display board available in chassis plating area. New work instructions display board has been made for awareness of standard operation process for mounting integration. N/A.

BEFORE AFTER 2 nd axle mudguard bending area bracket welded at outside results shows shabby finish 2 nd axle mudguard bending area bracket welded inner side of mudguard result shows smooth finishing outside ..

BEFORE AFTER No stopper has used at tail door hinge pin that can not prevent rotating of pin movement New stopper has been introduced at tail door hinge pin to avoid the rotation of pin movement ..

BEFORE AFTER No grommet was used , sharp point of groove may damaged the wiring harness New grommet has been introduced in hole which prevent the damage of wiring harness No grommet has used , sharp point of groove may damaged the wiring harness.

BEFORE AFTER No inner protective cover made for sub-frame New sheet metal sub frame inner cover has been implemented result prevent damage of wiring harness from welding spatters N/A.

BEFORE AFTER No work instruction display board available in mounting welding area Work instruction display board implemented for awareness of standard operation and chassis safety purpose No grommet has used , sharp point of groove may damaged the wiring harness N/A.

BEFORE AFTER Single container has been used for blue and black paint mixing One extra container has been used for blue and black paint mixing..

Major process & facility improvements at body builders (Assessment & Mfg. Process Audit).

BEFORE AFTER No rotary fixture available for full welding of cubing Rotary fixture has been updated for all BSVI tippers models.

BEFORE AFTER No template available for rain-flap pipe frame fitment New template has been made for fitment of pipe frame No grommet has used , sharp point of groove may damaged the wiring harness.

BEFORE AFTER No buzzer (timer) available at zinc plating area for signalling. New buzzer (timer) has been placed at zinc plating area for signalling. No grommet has used , sharp point of groove may damaged the wiring harness.

BEFORE AFTER No jig fixture available for fitment of tail door hinge assembly. New jig fixture has been made for tail door hinge assembly.

Major process & facility improvements at body builders (RCN).

Major process & facility improvements at body builders (RCN).

Major process & facility improvements at body builders (CPA).

Major process & facility improvements at body builders (CPA).

Major process & facility improvements at body builders (CPA & PDI).

Major process & facility improvements at body builders (CPA & Process).

Major process & facility improvements at body builders (CPA & Process).

Major process & facility improvements at Utkal autocoach pvt. Ltd. ( PDI ).

Major process & facility improvements at Utkal autocoach pvt. Ltd..

Major process & facility improvements at Utkal autocoach pvt Ltd. ( Mfg. Process ).

Major process & facility improvements at body builders (Customer complaint).

THANKS...