Belt Conveyor Equipment Safety

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Belt Conveyor Equipment Safety. CKSC CEMENT KNOWLEDGE SKILL CENTRE.

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Conveyors are very common in workplaces and may present serious safety hazards..

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"Nip Point" by definition is that point at which an element of the conveyor machinery moving in a line or rotating meets another element which is either rotating or moving in a line in such a manner that it is possible to nip, pinch, squeeze, or entrap objects coming in contact with one of the two elements..

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Where power is transmitted. At nip points, shear points, pinch points, and spill points.

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Broken bones. Amputation. Death. Serious injury from falling or moving product.

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Missing guards. Improperly installed guarding. Residual hazardous energy.

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Equipment safety must be designed from the standpoint of workers who are carrying out their tasks in their workplace..

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Production operations:. Start-up, shut-down, transport of raw materials and other operations such as loading and coding, monitoring, etc..

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Operators:. Persons operating the machinery or equipment used in the production process and generally posted at (CCR)..

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Pinch points commonly impact fingers / hands, but can impact any area of the body. The injury resulting from a pinch point could be as minor as a blister or as severe as amputation or death..

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Between the drive pulley, head pulley or tail pulley and the belt, inside one of these pulleys or between one of these pulleys..

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Cleaning a pulley or applying adhesive on a pulley or cleaning another component of a conveyor (idler or return idler, frame)..

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Unjamming the conveyor or removing an accumulation of material.

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Pinch points at all idlers and pulleys. Noise. Mechanical energy.

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Conveyor pullers. Pinch (Nip)Points.

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Winches. Pinch (Nip)Points.

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When a stacker is operating, wear hearing protection.

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Only trained, competent and authorized personnel are permitted to work on electrical equipment and components.

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Material can fall from conveyors. Rocks can be trapped in the structure.

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When handling chemicals, lubricants and other products, obtain, read, understand and follow the instructions on the relevant MSDS (Material Safety Data Sheet).

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Poor manual handling techniques cause many injuries.

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The conveyor systems are designed for remote operation and automated starts.

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Be aware that some conveyor components will become hot during normal operations.

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Pressure systems have the potential to cause severe personal injury.

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When using high pressure hoses:. Ensure the hose is in good condition.

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Dust:. Dust will be created during normal conveyor operations.

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Wear and tear on equipment may cause sharp edges.

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Housekeeping:. Ensure that all stairs, rails, catwalks, walkways and flooring are in good condition.

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Use designated walkways. When crossing a conveyor, use only designated walk-ways or cross-over points.

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Poor housekeeping creates hazards, including:. Trip, slip and fall hazards.

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Every site has its own isolation, lock-out and tag-out rules.

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Safety must always be the first consideration in any task.

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Conveyors SHALL only be operated with approved guarding in place.

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Workers SHALL be trained and competent to operate & maintain conveyors.

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CKSC CEMENT KNOWLEDGE SKILL CENTRE gerhardkotze41@gmail.com +27791793164.